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Monday, 15 January 2018

Reducer | | Function of Reducer | | Types of Reducer | |

          A reducer is a kind of pipe fitting component in a pipe line that reduces the pipeline size from a bigger to smaller diameter.
          Typically, the length of reduction is the average of larger and smaller pipe diameters. There are two varieties of Reducers are employed in pipe lines, they are (1) Concentric reducer   (2) Eccentric reducer.

          Depending on the Mach Number of the flow reducer is used as Diffuser or as Nozzle. 
          Design guidelines and operational manuals often123 prescribe the choice or selection of reducer. A reducer permits for a modification in pipe size to satisfy the system's needs, or to adapt to existing piping of a different size. Usually we have a tendency to use concentric reducer however eccentric reducer are used once there is requirement to maintain the same-top or bottom of pipe level. These are also manufactured in inches and metric units too.

You can refer to this link for check the reducer size based on ANSI B 16.9.

          Generally in pumps the suction line is larger than inlet nozzle and also the delivery nozzle is smaller or same size as delivery line. Therefore, a reducer is needed in both suction and delivery lines. However some folks generally confuse that what kind of reducer is used? Concentric or eccentric? And within which position?
          During this topic we will share our experience concerning what kind of reducer is used. We hope it will assist you a lot.

Concentric Reducer or Conical Reducer :

          Concentric reducer is also known as Conical reducer. Concentric reducers are used to join pipe or tube sections whose ends are on same axis. It maintains center line elevation. When larger pipe and smaller pipe center lines to be maintained on same axis therein case we use Concentric reducers. These are more economical reducer fittings.

Uses of Concentric reducer:
1. Concentric reducers facilitate in transporting slurries and abrasive liquids.
2. They're helpful in the service of cavitation.
3. Concentric reducers are used Within the discharge lines of pumps.

Eccentric Reducer :

          In Eccentric reducers fittings the center of both ends of pipe or tube sections  are not present on the same axis. Unlike concentric reducers, these have an edge that is parallel to the connecting line. This parallel edge leads to two pipes having offset center lines. For eccentric expander or increaser same fitting is employed in reverse. 

          Horizantal liquid reducers are always eccentric, having top flat (unless on control set, same as PV, TV, HV, LV) or pipe rack, that prevents the build up of air bubbles within the system. Eccentric reducers are used at the suction side of the pumps to make sure that air does not accumulate within the pipe. The gradual accumulation of air in a concentric reducer might lead to a large bubble that might eventually cause the pump to stall or cause cavitation when drawn into the pump.

          Horizontal gas reducers are always eccentric, having flat side at bottom, that permits condensed water or oil to drain at low points.

          In vertical lines we typically use concentric reducers only unless the layout dictates otherwise.

Uses of Eccentric reducer:
1. These systems have less turbulence or material entrapment
2. Absorbs pipe wall and fluid borne noise and vibrations
3. These are used with flat side up in pump suction to avoid cavitation (when negative suction there).
4. Less installation space is required

IMAGE SOURCE : GOOGLE


Eccentric reducers installation instructions:

Case 1: When the source of supply is present below the pump, the eccentric reducers should be placed with the flat side at the top and vice versa. 
Eccentric reducers installation when source of supply is below or above the pump suction nozzle -- Source: http://www.enggcyclopedia.com

Case 2: Within the case of horizontal pipe runs, air pockets are avoided by installing the eccentric reducer with the flat side up.

 Eccentric reducers installation in case of long horizontal pipe runs -- Source: http://www.enggcyclopedia.com

Sources:

1.         https://en.wikipedia.org/wiki/Eccentric_reducer
2. http://www.enggcyclopedia.com/2011/12/pumps-suction-piping-eccentric-reducers-straight-lengths-piping/
3.        http://www.pipingstudy.com/reducer.html
4.        https://hardhatengineer.com/pipe-fittings/


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